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- Topload Cartoner
- Dividella NeoTOP 804 Topload Cartoner
Dividella NeoTOP 804
Modular topload cartoner for mid to large-size batches, delivering up to 270 packs per minute with high OEE, flexibility, and GMP-compliant design.
High output and flexible with uncompromising compliance and quality
In numbers
Output
90 packs p/minute
Achieve outputs of up to 90 packs per minute, depending on product and configuration.
Output in Triple Mode
270 packs p/minute
The triple-mode version enables up to 270 packs per minute by erecting, loading, and closing three cartons per cycle.
Changeover
10-45 min
Complete line clearance and format changes with two operators in as little as 10 minutes.
Modular configuration
M1-M9 modules
The machine features a modular design, allowing customers to select and combine the modules they need for maximum flexibility along the packaging line.
Gentle handling and packaging of pharma containers
Körber offers secondary packaging solutions for all primary pharma containers, keeping compliance and safety during handling and transportation processes.
Ampoules
Gentle and high-speed handling for delicate glass containers to prevent breakage and preserve product integrity.
Pens
Careful loading and packaging for complex multi-dose injection pens, safeguarding mechanical dosing systems.
Syringes
Highly precise orientation and secure handling for pre-filled syringes.
Safety syringes
Controlled feeding engineered to protect sensitive built-in safety shields and needle mechanisms.
Vials
Stable, flexible packaging solutions designed to safeguard cap, label and glass stability.
Autoinjectors
Gentle handling of autoinjectors, protecting delicate spring and casing out components for self-dose systems.
Benefits
Designed to handle a wide range of products
The system enables the creation of flexible combination packs, including ampoules, vials, syringes, injectors, blisters, and many other biologic and pharmaceutical products.
Reduced costs
With the 50% volume reduction in packaging, you also reduce logistics, storage, and cost of ownership.
Improved patient safety
Our solution features 100% post-loading verification and tamper-evident closures to guarantee product integrity and patient safety.
Late-stage customization
Our solution supports regional labeling, leaflet variations, and regulatory compliance without disrupting production.
Modular and scalable design
Expand or retrofit modules at any time to support new products, formats, or regulatory requirements without replacing the system.
Faster changeovers
Quickly switch between products with minimal downtime and disruptions.
Sustainable and durable solution
Uses recyclable cardboard packaging on a high-precision Swiss engineered line, ensuring durability and robust performance.
End-to-end integration capabilities
Support standalone machines, full line integration, or general contracting including upstream and downstream equipment.
Wide range of feeding systems
Our adaptable, gentle feeding systems protect sensitive medical devices, whether using puck, tray, track, or chain systems, ensuring secure, efficient, and reliable cartoning.
Applications
Dividella NeoTOP 804 provides impact across different pharma packaging scenarios
Designed for flexibility and speed across pharmaceutical applications
Mid to high-volume commercial packaging
The Dividella NeoTOP 804 supports stable, large-scale production of pharmaceutical and biological products. With throughput of up to 270 packs per minute in triple mode, it meets the demands of high-volume portfolios with strict uptime and reliability requirements.
Rapid scale-up during demand peaks
This solution can handle fast increases in production capacity during seasonal or emergency demand, such as flu seasons or pandemic response. Its high-output capability allows manufacturers to accelerate production without compromising quality and patient safety.
Technical features
Format change and operation
- Tool-less format changes
- Changeover time: 10 to 45 minutes with two operators
- Digital displays with position feedback
- Logged setpoint changes for repeatability
- Lightweight format parts (max. 17 kg)
Machine design and handling
- Vacuum transfer system keeps cartons in a defined position throughout the process
- Access from both sides of the machine
- No scratching of cartons and no hidden areas, supporting GMP compliance
Verification and quality control
- 100% verification including:
- Carton code and carton form
- Partition code, form, and presence
- Product presence and feature identification
- Code and presence of additional components (e.g., booklets, labels)
- Final carton shape control
- Variable data inspection and serialization
Integration and connectivity
- Compatible with third-party equipment such as printers, labelers, and camera systems
- Line optimizer ready
"Dividella provides a unique low-cost (price per dose) solution for secondary packaging. They are becoming the standard solution for the pharma industry in high volume (annual output) multi-dose cartons. I highly recommend them due to overall machine Dividella NeoTOP 804 quality, effective project management and excellent documentation."
Jacob D. Bourgeois
Engineering C&Q BP Contractor, Barry-Wehmiller Design Group (Sanofi Pasteur)
The Körber advantage
+50
More than 50 customers worldwide rely on the platform across pharma applications.
Top 20
The top-20 big pharma companies and local players trust our solutions.
Since 1978
Körber keeps delivering innovative, high-performance top-load cartoning for pharma and is trusted worldwide by leading global brands with an extensive installed base.
Lifecycle support
We offer a 24/7 global service, validation support, retrofits, and proactive obsolescence management to maintain long-term operability.
Case study
Save on total cost of package
Explore how Sanofi Pasteur invested in a Dividella NeoTOP 804 cartoner with the capability of packaging up to 800 syringes per minute. In addition to syringes, the machine was configured with the flexibility to package vials, needles, and combination packs as well.
Downloads
Documentation
Brochure: Dividella NeoTOP 804
Discover Körber's modular pharmaceutical packaging machines Dividella NeoTOP 804.
Related solutions
Discover solutions that connect smoothly with upstream blister machines and downstream inspection, printing serialization, and cartoning systems.
