- Intelligent, integrated solutions
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- Container types inspection
- Vial inspection
Vials inspection solutions
Achieve high throughput with consistent detection across liquid and lyophilized products while maintaining product quality and compliance.
Designed for complex vial inspection environments
Benefits
High-throughput alignment
Scale automated visual inspection with fast production lines while maintaining product quality even when switching between liquid and lyophilized vials.
Consistent cross-format inspection
Adjust inspection logic based on liquid or lyophilized products to ensure reliable, consistent decisions across vial formats.
Standardized quality and governance
Establish stable inspection outcomes across shifts and production sites using versioned recipes, unified interfaces, and documented change control.
Reduced re-inspection
Reduce false ejects and improve detection accuracy for challenging defect classes with AI-enabled inspection.
Faster changeovers for high-mix production
Reduce setup time for different vial formats and production cycles with recipe libraries and modular station concepts.
Validation-ready operation
Simplify inspection processes and regulatory approvals during changes with traceability and audit trails.
Integrated inspection pathways
Support automated, flexible small batch, semi-automated, and digital AI-driven inspection setups.
Digital twin-based configuration
Create and adjust inspection settings using a digital twin that supports testing with real image data without interrupting production.
Vial inspection for every production environment
Explore how our solutions support different production scenarios, ensuring consistent defect detection, traceability and validation.
- Commercial production: Maintains synchronized inspection with filling lines for liquid vial campaigns while ensuring stable particle and cosmetic detection.
- Lyophilized biologics: Targets cake surface, closure integrity, and cosmetic inspection without reducing throughput or governance consistency.
- Clinical and pilot lots: Supports off-line parameter adjustments and controlled deployment to reduce the need for physical test batches and production downtime.
- Sampling and training: Supports standardized sampling and operator training using semi-automatic and lab configurations without occupying production systems.
Related solutions
Other container solutions
From vials and ampoules to syringes and cartridges, our automated inspection solutions help you match the right inspection approach to each container type — from lab-based applications to high-speed production.
Ampoules
Inspection technologies for ampoules, including particle detection, cosmetic inspection and format-specific handling concepts for reliable production performance.
Syringes
Inspection solutions designed to support stable handling, accurate defect detection and efficient processing of prefilled syringes.
