Syringe inspection solutions

Enable reliable, contact-minimized inspection for prefilled syringes with consistent detection processes, flexible setups, and AI-supported inspection across formats and production scales.

Syringe inspection machine.

Flexible and accurate inspection for syringe production

Combine contact-minimized handling with consistent inspection of particles, cosmetic defects, and component positions in nested tubs—supporting quality, flexibility, and efficient operations.

Benefits

Inspection consistency

Detect particles and cosmetic defects reliably across production runs with stable handling, controlled illumination, and rotation.

Quality consistency

Cover particles, cosmetic defects, and critical components such as plunger position and needle shield presence.

False-eject reduction

Improve inspection accuracy and speed with AI assistance that differentiates bubbles from particles and similar defects.

Production flexibility  and changeover speed

Switch between syringe formats quickly using recipe libraries and modular setups, maintaining throughput even in high-mix environments.

Operational standardization across SKUs

Recipe-driven workflows deliver the same quality and a consistent process across products, lines, and sites..

Optimization efficiency

Test and refine inspection settings with minimal line disruption to maintain higher machine availability.

Audit-ready documentation and compliance

Document changes with traceable, controlled workflows to simplify compliance and support pharmaceutical regulatory requirements.

Picture of the DE.SY.RE inspection machine

Applications

Syringe inspection environments

From high-speed manufacturing to lab environments, Körber’s inspection solutions for syringes support consistent inspection, flexible operations, and efficient production across a wide range of prefilled syringe applications and production scenarios:

  • High-speed production: Maintain gentle, non-contact handling and consistent inspection in large-scale nested syringe lines.

  • High-mix manufacturing: Switch between syringe formats and SKUs quickly using recipe-driven setups without compromising quality.

  • Lab and training environments: Standardize inspection methods and operator training with semi-automated and lab-based systems. 

Related solutions

Other container solutions

From vials and ampoules to syringes and cartridges, our automated inspection solutions help you match the right inspection approach to each container type — from lab-based applications to high-speed production.

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Vials

Solutions for liquid, lyophilized and high-volume vial inspection, with options for particle detection, cosmetic inspection, fill level control and automated handling.

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Ampoules

Inspection technologies for ampoules, including particle detection, cosmetic inspection and format-specific handling concepts for reliable production performance.

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Cartridges

Inspection solutions for compact, high-value cartridges with complex geometries, sensitive products and demanding handling requirements.

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Get in touch

Speak to our specialists about our range of flexible, scalable, end-to-end solutions—tailored to you.