- Intelligent, integrated solutions
- ...
- Warehouse palletizing & depalletizing
- Pallet-to-pallet
Pallet-to-pallet palletizing
Build stable, store-ready pallets faster. Our automated layer picking solutions eliminate manual lifting to boost throughput and accuracy in your high-volume, high-SKU operation.
Scale your operations without manual strain
In numbers
Speed
270
Reach peak performance with up to 270 cycles per hour, far outpacing manual lifting or conventional equipment.
Versatility
98%
Handle 98% of standard food and retail packaging types, from shrink-wrapped packs to non-carbonated plastic bottles to crates, without stopping for tool changes.
Efficiency
90%
Cut manual layer handling by up to 90%, significantly reducing physical strain on your operators and improving facility safety.
Fast ROI
>800
See a fast, positive return on investment with a daily volume starting at 800 layers per day.
Productivity
+100%
Achieve a 100% increase in your layer picking throughput compared to manual operations, ensuring faster order fulfillment.
Reliability
800+
With more than 800 layer picker solutions integrated worldwide, you’ll join a global network of satisfied customers.
Our Pallet-to-Pallet solutions
Layer Picker Mono Gantry
A space-saving mono-gantry system for layer picking, ideal for operations with lower throughput requirements or space constraints.
Layer Picker Gantry
A high-speed gantry robot system designed specifically for automating layer picking operations with precision and reliability.
Layer Picker Robot
A robotic solution dedicated to layer picking, offering the flexibility and reach of a robot arm for building mixed-layer pallets.
Layer Picker Hoist
A hoist-based system for layer picking, providing a robust and efficient solution for handling full layers of products in the warehouse.
Agile automation
The Mono Gantry + AMR solution
If your operations require maximum layout versatility, Körber integrates the high-capacity Layer Picker Mono Gantry with Autonomous Mobile Robots (AMRs). This solution replaces fixed conveyor infrastructure with intelligent, scalable transport.
AMRs dynamically deliver source pallets and remove completed order pallets, creating a compact footprint that fits easily into your existing foot print. This ‘free-range’ approach allows you to scale transport capacity independently of picking speed, ensuring your operation remains adaptable to future changes in volume or workflow.
Proven innovation
Building mixed pallets through Pallet-to-pallet layer picking
Retailers and distribution centers face increasing pressure to deliver mixed-SKU pallets quickly and accurately. Manual processes often struggle to keep pace with volume surges. Körber’s Pallet-to-Pallet automation addresses this by combining speed with precision.
Our portfolio includes both high-speed gantries for heavy loads and flexible robots for compact layouts. This allows you to automate the complex task of sequencing store-ready pallets with a solution that fits your exact operational needs. By removing the physical strain of manual lifting, you ensure a safer workplace while meeting rigorous delivery standards.
“Ultimately, we can do more with less people, and still maintain the quality and flexibility.”
Michel Roks
Senior Sales, AG Logistics
AG Logistics Case study
See how AG Logistics manages 47,500 pallet locations and complex mixed-case orders for retail clients, with the Layer Picker Gantry solution.
Case studies
Learn how our solutions work in the real world.
Related solutions
Explore our interactive 3D world
See our supply chain ecosystem in action. Discover how automation, software, robotics, and intelligent logistics solutions come together to ensure future-ready operations.
