VarioSort Smalls

An electrical cross-belt sorter that provides high-accuracy handling for small to medium parcels.

small parcels on a sorter

Precise sorting for complex small parcel flows

The VarioSort Smalls has two cross belts on one carrier—instead of one—minimizing the use of valuable space in automated parcel sorting centers.

Benefits

Flexible configuration

The system is variable in length and supports customized layouts, including stackable sorters, multiple induction areas, and bypasses.

High sorting accuracy

Active belt control allows for automatic parcel repositioning and item-specific discharge patterns, which minimize miss-sort rates.

Wide handling range

The sorter handles a broad spectrum of parcels, including fragile goods and irregular shapes unable to roll or slide.

The Körber advantage

Fast, seamless integration

The system connects easily to existing material handling equipment (MHE) and related parcel sorting solutions, and offers fast setup with minimal impact on live operations.

Everything from a single source

We partner with you throughout your supply chain: from planning your sites, through to build, production management and process optimization.

Decades of expertise

We have over 50 years of experience as global leaders in parcel logistics.

parcels on a crossbelt sorter

Innovation

Misplaced Item Clearer (MIC)

The innovative MIC helps manage misplaced items on cross-belt sorters. 

  • Smaller and lighter e-commerce items sometimes shift during induction: rolling or tilting from the belt, and landing on the cover between the cross-belt. 

  • Using an intelligent sensor system, the MIC detects parcels lying on cover plates and uses compressed air to automatically move them into a designated outlet—with no interruptions. Consignments can then continue on to immediate processing.
     
  • MIC is installed at the cross-belt sorter itself, and is incorporated quickly and easily, with no system IT integration needed. This avoids delays, saves costs, and circumvents capacity constraints. 

In numbers

Throughput

13,000

The system achieves a high nominal throughput rate of up to 13,000 parcels per hour.

Reliability

99,5%

The VarioSort Parcel is designed for high reliability, offering a machine availability rate of ≥ 99,58 percent.

Pitch

1,000

The twin carrier design features a 1,000 mm carrier pitch, enabling high-density sorting.

Minimum weight of a shipment

0,1 kg

This solution is field proven to sort items as light as 0,1 kg.

Downloads

Documentation

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Brochure: VarioSort Smalls

Explore the benefits of the VarioSort Smalls system, with comprehensive technical data and dimensions.

Körber Supply Chain Ecosystem 3D

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Get in touch

Speak to our specialists about our range of flexible, scalable, end-to-end solutions—tailored to you.