VarioRoute

Optimize your parcel flow with a high-speed, fully electric diverter designed to handle any mix—from small and irregular items to oversized cartons—without pneumatics.

Körber's VarioRoute in a warehouse setting.

Flexible sorting for dynamic logistics

As Ecommerce volumes grow, so does the complexity of your parcel mix. VarioRoute provides a modular, maintenance-friendly solution that splits flows efficiently, ensuring even challenging items reach their destination at speed.

Benefits

High adaptability

The modular design adapts to specific layouts with a small footprint, while standardized components ensure short delivery times.

High performance

Sets a benchmark with processing speeds of up to 2.5 m/s and a capacity of up to 12,000 parcels per hour.

Low energy consumption

Features the lowest energy consumption and maintenance requirements among its peers, reducing total cost of ownership.

Reduced noise

Creates a better working environment with an extremely low noise level of under 68 dB(A).

High-speed routing

Maintains critical gaps between items with higher speeds at the diverts, ensuring precise routing for continuous flows.

Broad parcel spectrum

Handles a wide range of items, from small to oversized goods, across different packaging materials like paper, carton, or plastic.

In numbers

Uptime

>99.85% 

Engineered with high-quality components to ensure consistent system availability of over 99.85%.

Fast Repair

15 min

Designed for easy access, enabling maintenance teams to complete repairs and replace parts in under 15 minutes.

Throughput

12,000

Achieves high-volume sorting of up to 12,000 items per hour to meet peak Ecommerce demands.

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Solve the "irregular items" challenge

Distribution centers face increasing pressure to handle very small and irregular items. VarioRoute processes these items without becoming bottlenecks. 

VarioRoute machine in action.

Technology built for speed

Precision gaps

Individual Pivot Roller Units (PRUs) pivot instantly up to ±45° to route items, enabling parallel or curve diverting with smaller gaps between parcels for higher overall throughput. 

Seamless integration

Whether for primary sorting or sorter induction, the system integrates easily with upstream singulators. Belt Transport Modules allow for rotation and redirection even while parcels are partially on the belt. 

VarioRoute models

Choose your configuration

Select the right model for your parcel spectrum. The VR850/1000 fits standard applications, while the VR1600 accommodates larger, bulkier freight. 

Feature 

VarioRoute 850/1000 

VarioRoute 1600 

Best for 

Standard parcels and smalls 

Large and oversized items 

Nominal width 

850/1000 mm (34/40 in) 

1600 mm (63 in) 

Throughput 

Up to 12,000 items/hr 

Up to 12,000 items/hr 

Max parcel size 

600 x 600 mm 

900 x 900 mm 

Dynamic load 

50 kg/m² 

50 kg/m² 

The Körber advantage

Seamless integration 

VarioRoute integrates easily with upstream singulators and high-level control systems via Profinet, creating a unified, efficient flow.

Proven reliability

With system availability over 99.85%, our robust engineering minimizes downtime and ensures consistent performance in demanding environments.

Maintenance friendly

Designed for rapid serviceability, components are easily accessible from the top to ensure repair times under 15 minutes.

Downloads

Documentation

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Datasheet: VarioRoute

Explore more about the VarioRoute, a dynamic routing and conveyor control solution for optimized material flow in automated logistics.

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VarioPick

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Körber Supply Chain Ecosystem 3D

Explore our interactive 3D world

See our supply chain ecosystem in action. Discover how automation, software, robotics, and intelligent logistics solutions come together to ensure future-ready operations.

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Get in touch

Speak to our specialists about our range of flexible, scalable, end-to-end solutions—tailored to you.